Ke LI
,
Jun WANG
,
Da SHU
,
Baode SUN
,
Yaohe ZHOU
材料科学技术（英）
Cylinder-like in-situ Al/24Si FGMs were produced by using electromagnetic separating process. Si primary phase reinforced layer with volume fraction as high as 16 pct was formed at the outer region of the cylinder-like samples where the local hardness and wear resistance were enhanced remarkably. Moreover, both of strength and ductility in the inner region provided insurance of reliable strength for this as-cast gradient material. It indicated that general mechanical properties such as good wear resistance at the outer region and good ductility in the central part could be obtained with the optimized redistribution of the Si primary particles under the electromagnetic force.
关键词:
FGMs
,
null
,
null
Zhenming XU
,
Tianxiao LI
,
Da SHU
,
Yaohe ZHOU
材料科学技术（英）
Electromagnetic filtration primary Fe-rich phases (complex compound of AlFeSiMn) from Al-Si alloy melt containing 1.2 wt pet Fe have been studied by theoretical analysis and on a self-designed electromagnetic filtration equipment. The principle of the electromagnetic filtration is that the EMF (electromagnetic force) scarcely acts on the primary Fe-rich phases having low electric conductivity, which are then moved in the direction opposite to that of the EMF. Experimental results show that the primary Fe-rich phases are separated from AI-Si alloy melt and are collected in the filter while the melt is in horizontal flow. The removal efficiency of the primary iron-phases (eta) calculated is less as the greatest flow velocity of the melt (u(M)) and the height of the filter (2h) are larger, while it becomes larger as EMF, operating distance of electromagnetic force (x) and particle size (d(p)) become larger. It has been confirmed that the primary iron-phases larger than 20 mum can be removed efficiently by theoretical analysis and experiments. This new technique is high efficient and available for continuously flowing melts as compared with natural settling and filtration methods, which offer a Possibility for recycling high quality aluminum alloys.
关键词:
Tianxiao LI
,
Zhenming XU
,
Baode SUN
,
Da SHU
,
Yaohe ZHOU
材料科学技术（英）
Physical simulation is used to study the movement of nonmetallic particles in Al melt in electromagnetic field. It is found that the terminal velocity of particles in different Reynolds number range has different functions. By confirming drag force coefficient of nonmetallic particles with Reynolds number in the range of 0.2 similar to 10 and 10 similar to 25 respectively, two functions of terminal velocity for spherical nonmetallic particles have been got accordingly, which provide a theoretical basis for separating nonmetallic inclusions from Al melt in electromagnetic field.
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